Hat patch
Often about 2.25 to 3 inches, depending on crown shape and artwork.
HeyPalPatch Guide
Custom Patch Size Guide
Patch size controls readability, texture, cost and practical placement.
Chest patch
Often about 3 to 4 inches for apparel, uniforms and small merchandise.
Shoulder patch
Often about 3.5 to 4.5 inches for uniforms and jackets.
Large back patch
Often 8 inches and larger, with proof review needed for readability.
Sizes are reference ranges only. Final dimensions should follow the approved proof and placement requirements.